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What should I do if the epoxy floor construction is blistered?

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Update time : 2025-08-22

If water contacts the intermediate coat of epoxy floor paint 5 hours after application, it constitutes a major quality accident. At this point, the resin curing degree 

is less than 30%, and water penetration will trigger a chain destructive reaction. This guide provides a professional-level rescue plan to minimize losses to the

 greatest extent.

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Threefold damage of water blisters to uncured floor paint

Interruption of chemical curing

Water dilutes amine curing agents, blocking the cross-linking reaction of epoxy groups, resulting in a permanent decrease in coating strength (with a measured 

compressive strength loss of 40%).

Disintegration of adhesion

A water film forms an isolation layer on the concrete base, destroying the mechanical anchoring effect, and the risk of subsequent hollowing increases by 300%.

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Appearance defects

Capillary channels left by water evaporation (surface whitening)

Uneven curing causing cloud-like color differences (blossoming)

CO₂ dissolution forming bubble clusters

Four-level emergency response process

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Step 1: Emergency drainage (initiate within 10 minutes)

Use a polyurethane water scraper to remove visible water (do not use metal tools for scraping)

Lay high-molecular water-absorbing plates in water seepage areas (water absorption ≥ 4L per 1㎡)

Step 2: Status diagnosis (30 minutes after drainage)

Damage symptoms Processing plan

Local whitening Infrared baking (50℃ for 2h) to accelerate water evaporation

Bubbles with diameter < 2cm Syringe suction + filling with epoxy repair paste

Large-area peeling/wrinkling Immediately 

Step 3: Scientific drying

When humidity > 65%, use a anti-condensation dehumidifier (maintain 45% RH)

Forced ventilation requires filtering particles (to avoid contaminants embedding into the paint surface)

Step 4: Repair construction

Grind the damaged area into a 30° slope interface

Apply epoxy penetrating primer to restore the base surface activity

Apply intermediate coat paint in layers (with an 8-hour interval between each layer)

After 72 hours of curing, conduct a water  test to check sealing performance

Preventive construction specifications

Environmental monitoring

Real-time monitoring of dew point temperature during construction (temperature difference for epoxy floor paint construction < 3℃)

Humidity warning value set at 75% (automatically pause construction if exceeding the standard)

Physical protection

Seal external wall openings with waterproof expansion sealant

Pre-lay drainage channel blankets on the ground (instant water absorption 10L/㎡)

Material upgrade

Select fast-curing epoxy intermediate coat paint (curing degree reaches 70% in 5 hours)

Link to this article:https://sprcoating.com/news/Epoxy-floor-is-blistered_84.html

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